Modernise without disruption

Building on ABB’s long-standing leadership with the world’s largest DCS installed base and vision in process automation, Automation Extended outlines how future automation capabilities can be introduced progressively – preserving system integrity while enabling the flexibility, scalability and efficiency needed for the next era of industrial operations.

Industrial operations today face volatile markets, cyber security challenges, regulatory pressures and a rapidly changing workforce. ABB’s Automation Extended addresses these issues by enabling innovation with agility and pace without disruption to production, supporting advanced analytics and IoT integration, and simplifying operations for diverse skill levels. 

Operators can continue to rely on ABB systems such as ABB Ability System 800xA, ABB Ability Symphony Plus and ABB Freelance, while introducing new technologies progressively and without operational interruption. This approach provides a structured, low risk path to modernisation, preserving continuity while enabling innovation.

Automation Extended provides a structured approach to modernising automation for energy industry operators in power generation, oil and gas, chemicals and life sciences, food and beverage, water and low-carbon sectors. By building on ABB’s trusted platforms, Automation Extended delivers immediate gains that enable leaner, cleaner and smarter operations while also giving customers long term confidence with a structured pathway toward more autonomous operations.

“In industries we serve – many operating large and complex infrastructures that deliver essential resources – our customers rely on modernisation without disruption,” said Peter Terwiesch, President, ABB’s Automation business area. “Automation Extended delivers exactly that: bringing future-ready capabilities into the systems they know and trust, with security and interoperability at the core.”

The Automation Extended program is implemented through a modern, open and modular environment designed for interoperability, scalability and seamless integration across industrial domains. Based on separation of concerns principles, the automation ecosystem includes two distinct yet securely interconnected environments:

The control environment, a software‑defined domain that ensures robust, reliable and deterministic control for critical processes.
The digital environment, securely connected to the control layer, enabling advanced applications, edge intelligence and real‑time analytics. This space leverages artificial intelligence (AI) and machine learning for decision support without disturbing proven control structures.
A single, unified and comprehensive automation service approach for ecosystem lifecycle management and optimisation is applied for the management and maintenance of these diverse technological environments. 

By integrating new technologies such as an Open Platform Communications Unified Architecture (OPC UA) backbone and a Cloud-Native Architecture for managing both environments – leveraging containerisation, orchestration and modular services – the ecosystem enables a broad spectrum of enhancements. These range from proactively detecting and correcting process anomalies to optimising maintenance strategies through continuous condition monitoring of critical assets, and elevating engineering with efficient modular approaches ready for deployment across diverse hardware platforms. This architecture delivers scalability and agility while ensuring robust performance.

Access to Automation Extended will be enabled through the next releases of ABB Ability System 800xA, ABB Ability Symphony Plus and ABB Freelance process automation systems.

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