Open, software‑defined DCS

This breakthrough combines the trusted reliability of Foxboro with the agility of open, software‑defined automation, helping hybrid and process industry customers modernise faster, reduce risk, and ensure their operations are future-ready.

For decades, Foxboro DCS has served as the 'brain' of industrial operations, enabling real-time control and coordination of complex processes. But today’s landscape demands more – greater agility, fewer costly upgrades, and simplified compliance, EcoStruxure Foxboro SDA meets these requirements, delivering flexibility, scalability, and cost efficiency without sacrificing reliability.

The importance of open industrial systems was highlighted in Schneider Electric’s recent global research report with Omdia, which uncovered closed systems cost mid-sized industrial companies 7.5% of revenue through downtime, inefficiencies, and compliance retrofits every year.

“EcoStruxure Foxboro SDA marks a defining moment for industrial automation,” said Hany Fouda, senior vice president, process automation, Schneider Electric. “By embracing openness and software-defined architecture, we’re giving our customers the agility to modernise without compromise, protecting their investments while unlocking future-ready capabilities. This evolution is a strategic enabler for digital transformation, and Schneider Electric is proud to lead it.”

Developed taking into account real customer challenges; aging systems, rising costs, and the need to do more with less, Foxboro SDA decouples hardware from software to protect existing investments and enable a smooth, lower-risk modernisation path. The result is simpler workflows, faster insights, and sustainable performance gains.

• Key features:
• Open, Software-Defined Architecture: Foxboro SDA decouples software from hardware to deliver vendor independence and interoperability, enabling flexible, scalable architectures that simplify
• Cybersecure & Future-Ready: Foxboro SDA is built with secure-by-design principles and IEC 62443-3-3 compliance, delivering a future-ready platform that enables IT/OT convergence, AI/ML integration, and autonomous operations for Industry 4.0 and energy transition.
• Simplify Operations & Reduce Costs: Customers can lower CapEx and OpEx, streamline deployment with intuitive tools, and minimises downtime by avoiding obsolescence and enabling predictive maintenance.

As the first software-defined distributed control system, Foxboro SDA is a validated, software-defined automation architecture for distributed control systems powered by EcoStruxure Automation Expert (EAE). It enables interoperability, rapid deployment, and fit-for-purpose configurations while maintaining high availability. The system ensures digital continuity by keeping data connected and consistent throughout the plant lifecycle – from design to production to maintenance. This enables automated workflows, better product quality, and easy integration with analytics for smarter, real-time business decisions.

Customers benefit from a future-ready upgrade path, built-in cybersecurity, and simplified operations that support IT/OT convergence and advanced technologies like AI and machine learning. Foxboro SDA provides our customers with a control solution that is unbound by hardware, engineered for agility and empowered by data. It's more than a system – Foxboro SDA is a strategic enabler for digital transformation, asserts Schneider.

“The launch of EcoStruxure Foxboro SDA marks a major milestone in the evolution of process automation,” said Craig Resnick, vice president at ARC Advisory Group. “By decoupling control logic from hardware, Schneider Electric is providing manufacturers with the agility to scale, adapt, and simplify their operations. This software defined approach helps to reduce maintenance costs, protect legacy automation investments, and ensure digital continuity throughout the entire plant lifecycle. With cybersecurity built into its core, and a commitment to open, interoperable standards, Foxboro SDA enables manufacturers to modernise at their own pace, accelerate IT and OT convergence, and increase their adoption of next generation technologies, such as AI, edge computing, and autonomous operations.”