Simple automation system

This automated guided cart is very simple to install and use. It follows a magnetic strip on the floor and receives commands from markers that are placed on the floor. Depending on the operation and needs, commands can be very simple from ‘slow speed' or ‘stop' to more advanced tasks. By using Excel, commands such as turning on the spot, driving at a predefined speed and enabling sound can be programmed. This delivers a simple automation system with high flexibility and consistent productivity levels.

Loads below 500kg are often handled manually and many customers are looking for simple ways to utilise their team members more efficiently. The TAE050's load carrier with telescopic arm can tow up to 500 kg and therefore replace the necessity for operators to do repetitive work, allowing them to handle more complex tasks. In more confined spaces, the compact tow version is ideal for handling lighter loads, or for small items like in picking operations, the bolt-on racks can be an ideal solution.

"We integrated the Autopilot TAE050 into our production line at the end of last year, where it now runs next to the assembly line returning empty parts carriers to the kitting area," says Peter Carlsson, Director Operations at Toyota Material Handling Manufacturing Sweden. "Previously, we had one full-time team member doing this repetitive work, however they had to regularly prioritise other tasks, which caused problems at the end of the assembly line as empty carriers stacked up. We are extremely satisfied with the TAE050. It is a simple and flexible system that allows us to make quick changes following our kaizen-activities but also guarantees safety and less stress for our team."

Safety is key in all operations, so this fork-free solution works with a very high degree of accuracy and stops when detecting an obstacle or person close by to avoid accidents and damage. In addition, the TAE050 follows fixed routes and is not subject to driver errors.

Tony Wallis, commercial director at Toyota Material Handling says: "This simple automation system supports our lean philosophy. The vehicle helps to optimise our customers' processes, truck fleets and efficiency, with higher productivity and lower cost as a result."