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Charlotte Stonestreet
Managing Editor |
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Smart condition monitoring with incremental sensor
22 October 2025
THE LATEST developments in sensor and incremental encoder technology are helping engineers to exploit new possibilities in drive technology along with the benefits of expanding factory automation.

A good example of this are incremental encoders available from sensors specialist BAUMER, which combine the benefits of low harmonics signal correction and wear-free design ensuring precision, even under demanding conditions.
One of the options in their smart sensor range is the EB260 incremental encoder, a bearing less rotary encoder which combines the precision of optical sensing with the robustness and cost-effectiveness of magnetic systems, while minimising installation space.
The innovative encoder is designed to eliminate signal errors caused by mounting, temperature, ageing and mechanical factors, which results in maximum precision and enhanced control quality. The integrated airgap monitor continuously records the distance of the magnetic rotor, so even the smallest changes caused by damage to the machine mechanics are monitored and reported to the higher-level system.
An important feature is that the EB260 has built-in IO-Link which enables optimum configuration flexibility. The software behind this is the intuitive Baumer Sensor Suite, the configurable motion monitor and switching output as well as square-wave, sine / cosine and IOI-Link interfaces. Additionally, no shaft or a stator coupling is required so the need for a complex sealing or cover is eliminated thanks to its encapsulated suite software.
Other benefits of the encoders compact space-saving integral design include simple installation into existing systems with flexible shaft diameters and mounting types, along with the need for only 11mm installation depth.
Typical applications for the EB260 encoder include speed control for asynchronous motors, precise incremental positioning, motion monitoring, overspeed, direction and standstill along with airgap, temperature, and signal quality control.
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